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drive roller and a machine mounted plain hardened ground bar Preloading the drive bar and roller together with a preloaded back up roller opposing the main drive roller create adequate friction [19]

Error No written plan, or vague plan Plan without a clear purpose Product with a clear purpose, but no de ned goal Project with no clear rules for change control Project plan does not include assumptions

Fig 533: An intricate friction drive assembly [19]

Starrett uses friction drives exclusively on all three axes of every DCC machine that is produced These drives incorporate a direct shaft drive to a precision drive band that totally eliminates hysteresis (backlash) This is a true Zero Backlash System (Figure 534) When dealing with highly tuned DC servo-controlled motors, hysteresis in the drives and the machine frame cannot be tolerated for maximum positioning accuracy and repeatability These drives have a very low friction and induce minimum vibration into the machine, which eliminates the reciprocating shaft that induces vibration into the machine This is commonly found in the case of ball screw or lead screw drives Another application of this friction drive can be found in the Ultra-precision CNC Diamond Turning Machine APT 300, designed and developed by the Central Manufacturing Technology Institute, Bangalore, India (Figure 535) This machine can produce an optical quality surface finish of the order of 10 nm Ra One of the criteria that allows for achieving the surface roughness of this excellent quality is the use of a friction drive to control the diamond tool, which has an atomic level of sharpness The work head slide (z-axis) and tool slide (x-axis) are supported on hydrostatic pads that provide the desired stiffness and damping ensuring a very precise and fine movement without any stick slip Drive to the work head and the tool side is given through a friction drive system and

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Product delivered with the wrong features, of little or no value. Endless change requests delay the project

direct drive DC torque motor A high resolution tacho is used for an extremely smooth and ripplefree motor rotation at speeds as low as 1 revolution for 500 min The resolution scale of the work slide and tool slide measuring system is as low as 001 m Most heavy duty and high performance friction drives are capable of moving very large payloads over very long distances (exceeding 50 m) at a very high velocity (5 m per second) For instance, the HPF friction drive from Parker Hannifin Corporation has a thrust capacity of 675 lbs (3,000 N)

Many changes requested, leads either to con ict or to a project that grows beyond manageable proportions

allowing an aggressive acceleration of loads up to 1,500 lbs (6,672 N) This drive utilizes two preloaded polyurethane drive wheels to transfer a motor torque from the drive module to the drive rail [14]

focus, the more vulnerable you become.) It didn t take long for Charmin to become the number one tissue. The course of business history seems to verify our concerns. For years, Procter & Gamble s Crisco brand was the leading shortening. Then the world turned to vegetable oil. Of course, Procter & Gamble developed Crisco Oil. So who s the big winner in the corn-oil mel e That s right, Mazola. The next move was to no-cholesterol corn-oil margarine. So Mazola introduced Mazola Corn Oil Margarine. So who s the winner in the corn-oil-margarine category You re right; it s Fleischmann s. In each case, the specialist or the well-focused competitor was the winner.

In order to eliminate the lead screw, nut and bearing drive usage, the linear motor drive has been invented, and this has several advantages In a rotating motor, alternating current flows through the motor s stator coils (primary) The current generates an alternating magnetic field, interacting with the magnetic poles of the rotor (motor s secondary), which thus helps in turning the rotor Linear servo motors essentially work in the same way as rotary motors do, only that they are opened up and laid out flat (Figure 536)

Major components are not included in product, or do not work correctly. Project runs over budget or fails due to unexpected problems Product does not work correctly, or con ict arises about what is and is not part of the project All the time is spent planning, and the project never gets o the ground Teamwork never really develops. People talk, but do not understand one another. Costs and delays go out of control

Primary (stator) Secondary (rotor)

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